Best Plasma Cutter Reviews 2022 | Top Picks & Buyer’s Guide

Cutting through electrically conductive materials to handle repair projects or create useful articles in home or small workshop can be a real cause of headache, especially when you don’t have a sharp cutting equipment like a plasma cutter to easily slice through thick metal sheets as easily as a knife slices through a butter. Plasma cutter is really a tool of necessity if you don’t want to spend hard-earned bucks on hiring a professional welder every time you come across a DIY project that entails cutting of metal.

Investing in one of the best plasma cutters will not only save you money in future, but also allow you to smoothly see through any welding project lying around your home or workshop mainly because most of them come with dual power inputs. They can be plugged in any power source and with the help of plasma torch you’ll be able to make clean and pristine cuts through any metal surface without the machine generating excessive heat to cause you any harm. The rugged yet lightweight and portable built of the plasma cutter makes it a breeze to carry it wherever necessary.

Finding a high-quality plasma cutter that can suit majority of the users’ budget and work demands is a challenging task and that’s why we have put together, in the article below, a list of best plasma cutters available in the market to ease your burden.

Best Plasma Cutters Reviewed in This Guide

Lotos LTP5000D Plasma Cutter

Lotos LTP5000D has been causing a lot of hype in the world of plasma cutters because getting a premium plasma cutter for just a few hundred bucks is like a miracle. The low price isn’t the only reason to fawn over it.

First of all, at such low cost this is the only machine available in the market that can run at 50-amp. Another capturing feature that I think you’ll also find appealing is its non-touch pilot arc technology that allows user to precisely severs almost any metal plate of up to 1/2” thickness.

Further tempting is its dual voltage input – 120V and 240V – which means you can plug it in any place. Working with it is made further easier due to pre-installed air connector along with pressure regulator and air filter. Meaning, in just a minute it will be up for running. Moreover, it has a built-in cooling system and uses non-hazardous cutting air, making this machine reliable and safe.

However, there are some drawbacks that come with cheaper price. Some of the parts are of lesser quality making it unrelaible for heavy professional use. 1-year warranty isn’t very attractive either.

Pros

• No-touch pilot-arc.
• Maximum cutting thickness: 1/2” thickness.
• Runs on dual power input, 120/240V.
• Built-in cooling system for body heat dissipation.
• Easy setup and use.
• Low price.

Cons

• Requires separate connector for 120V.
• Less durable components.
• Only 1-year warranty.

Hobart 500566 Airforce 40i Plasma Cutter

This pricey plasma cutter is a treat for those who want to play in the big leagues. The highlight is that you receive twice the perks in the form of powerful machine with faster cutting and unparalleled reliability to endure both light and heavy industrial use with equal proficiency.

With 40-amp output, it can precisely cut metal of up to 7/8” gauge. another highlight is Auto-retire technology that ensures clean cut through any metal surface.

Hobart’s Wind Tunnel Technology protects the internal parts. To completely lock out abrasive dust, the machine mounts a fan-on-demand that runs when required to keep the dust and debris from accumulating inside the machine.

The machine doesn’t is safe with its ergonomic trigger safety and efficient air consumption paired with smaller torch lead. However, a slight discomfort comes with its ability to run only on 240V input.

Pros

• Maximum cutting capacity of 7/8”.
• Fast cutting speed.
• Easy and safe operation.
• Suitable for heavy industrial use.
• 5-year warranty.

Cons

• Runs only on 240V power input.
• 50-amp breaker is needed.
• Bottom Line:

DEKOPRO 120/220V MMA Welder

DEKO abides by one rule: premium quality and performance in low cost. This is exactly what you get in this powerful plasma cutting machine. Considering the low cost, it looks like you’re getting fully loaded machine with exceptional features for the price of peanuts.

Whether you’re a beginner or professional welder, the simple usage of this machine with efficient outcome will keep you hooked. Its sturdy construction and steel casing that protects the internal parts and yet keeps the design compact enough to be easily transported to any jobsite or stashed when not in use is another reason to fawn over it.

Coming towards the best part, and I think you’ll agree with me more on this because who doesn’t care about personal safety? This one is completely safe and hazard-free due to number of safety features including built-in cooling fan along with rear and side vents. Together, they not only keep the airborne contaminants from infiltrating the welder, but also regulate the heat dissipation of machine’s body. Moreover, an LED light starts blinking to warn user of excess temperatures.

The machine also features current adjustment knob to adjust current output from 10-160A to meet the demands of any welding project. Further flexibility and versatility to handle variety of metals is provided with advanced IGBT inverter technology. What tops the chart for me is its unique closed-loop feedback technology that ensures steady current supply on any metal.

Pros

• Sturdy construction in a cheap price.
• Lightweight and portable.
• Easy and hazard-free operation.
• Current adjustment knob for controlling voltage output.
• Multiple uses.

Cons

• Cheaper electrode holder.
• Plastic handle.

SUPER DEAL DC Inverter Plasma Cutter

This model that is a real manifestation of its name Super Deal. When you look at its low price tag, it really does offer a “Super Deal”.

Throw doubts of substandard quality associated with low-priced products because this comes in heavy duty iron construction to not only last for years but also to accommodate the needs of any user including occasional DIYers, businesses and professional welders.

It brings a lot more to the table along with metal cutting to keep up with its namesake. First, easily readable digital display screen and air-pressure gauge makes its operation a child’s play. Also, the machine has myriad of built-in protection systems to ensure safety of operation and enhance lifespan of the unit.

The seal-the-deal factor for any plasma cutter user is stable performance, efficiency and minimum power consumption, and that’s where the PRO technology comes into play. Throw any assignment ranging from cutting of metal to welding to fabrication to light industrial use and the end result will be beyond satisfactory.

Pros

• Budget-friendly.
• User-friendly with multiple safety features.
• Pilot-arc cutting system.
• Wide range of application.

Cons

• Sub-quality NPT threads.
• Placement of cord requires extra care.

PRIMEWELD 50A Air Inverter Plasma Cutter

Primeweld offers all those striking characteristics that make it hard to resist purchasing it i.e. simplicity of design; effective performance; rugged and portable construction; and reasonable price.

Delving deeper reveals that Primeweld has the potential to severe metal of 3/4’’ thickness. What’s more appealing is that it will cut through metal sheet swiftly and with less slag. So, you’ll have lesser mess around project site to clean afterwards. I personally find this seal-the-deal kind of factor because after spending hours on work you don’t want to spend next few hours on cleaning the mess, do you?

Its current and speed regulating knobs offer complete control to adjust both variables to get consistent and precise cuts. Oh, and don’t worry because it’s completely safe to use due to in-built fire-prevention features.

Another glorifying feature is its dual voltage compatibility, 120/220V. You can plug it anywhere and get on with work, no need for additional adapter. To make it more user-friendly, it has the ability to convert DC current into AC – this also makes it lighter and less noisy. Meaning, no grunting while taking it to places, and also no grumbling of neighbors.

Pros

• Portable.
• Easy and safe to operate.
• Maximum cutting capacity: 3/4″ thickness.
• It can run on dual voltage, 120/220V.
• DC inverter technology.
• Affordable.

Cons

• Operating might be difficult for first time.
• Cuts slow on 120V.

CUT50 50amp Plasma Cutter by CORAL

This in another inexpensive option for your consideration that makes sure you get what you pay for. Unlike ordinary machines, this one comes in a high-quality construction with portable design to give user 30% more durability and efficiency. That means like your pocket it’s not burdensome on your arms as well. You can effortlessly carry it around to desired locations. Furthermore, its digital LCD display makes its operation very convenient.

Further convenience is offered by the machine’s dual voltage ability (110V-220V) which automatically adapt to input power without requiring external conversion plug. Meaning, it’s just a matter of plug-and-play in any environment and the plasma cutter will be ready to slice through a variety of metals as swiftly and precisely as a hot knife through butter.

Despite the low price, the machine is highly effective in performance to be easily passed for professional use. Besides, like other reliable models this one also comes with a complete set of necessary assortments to make sure it’s easily set up for use without any hassle.

Pros

• Affordable and portable.
• Dual voltage compatibility.
• Easy to operate.
• Suitable for professional use.

Cons

• Getting right air pressure is tricky.
• Setup requires extra care.

CUT-50 Portable Plasma Cutter by VIVOHOME

A plasma cutter like this one by Vivihome that barely puts a dent in your pocket and yet offers solid construction and effective performance is a dream come true for any weekend warrior or pro welder. The feature that gives it an edge over many competing models is its increased cutting speed, 1.8 times faster cutting, on any metal sheet of 1-12mm gauge thickness. Whether its stainless steel, mild steel, alloy steel, copper or any other metal, it’s all game for it.

Another quality that makes it stand out is its ability to run on dual voltage (110V-220V). Simply put, it can be plugged in any power source available near jobsite, and the machine will run like a gazelle. Even more impressive is the option to invert frequency from 50Hz to over 100Hz and insertion of unique PMW technology to produce strong DC welding current. Together they aid in achievement of faster cutting results with professional-like flair.

Pros

• Economical and portable model.
• Faster cutting speed.
• Dual voltage compatibility, 110V-220V.
• Maximum cutting thickness: 1-12mm.
• Readily available consumables.

Cons

• No pilot-arc.
• Plug on the power cord needs to be bought separately.

Hypertherm 088079 Powermax30 XP Plasma Cutter

Any DIYer who’s accustomed to the world of plasma cutting and welding would jump at the opportunity to get his hands on this model by Hypotherm. This can be easily placed as one of the top picks and best overall among competing models despite bulky price tag mainly because of its solid build and commendable performance.

Whether you want to severe metal plate or make decorative cuts, this beast isn’t going to disappoint you provided that the thickness of the metal plate is up to 5/8”. More appealing is its dual voltage compatibility which allows machine to automatically switch to power input of 110V-240V, making it convenient for user to just plug it anywhere and start working rather than running around looking for a specific power source.

Besides, despite the solid build and sturdy casing, the machine is exceptionally lightweight to be easily ferried around to any place. What’s really amazing is that the torch lead is not only longer in length but also composed of heat-resistant smooth grip material, making it easy for user to hold it steady throughout the cutting phase. The drag-cutting technology is installed to make the tracing process simple and hassle-free for user. Suffice to say, your hands will be at ease working with this machine.

The only worth-noting drawback is the potential leakage in internal air valve that might occur due to extensive use for prolonged time. However, that’s unlikely to happen in occasional domestic work setting; and the possible outcome is that you’ll always be left impressed with its performance.

Pros

• Dual voltage compatible.
• Rugged build in a portable design.
• Longer torch lead with heat-resistance material.
• Maximum cutting capacity: 5/8”
• Suitable for home use.
• Offers 3-years warranty.

Cons

• Air valve leakage on extensive use.
• Slightly pricey.

Forney Easy Weld 251 Plasma Cutter

This plasma cutter by Forney is like a silver lining among the sea of premium plasma cutters that also entail hefty price tags mainly because this comes under $500 bucks. Despite the cut in price, the machine can give a run to any high-end model with its solid construction and impeccable performance that can be witnessed when cutting any metal of 1/4″ thickness. The drag-cutting technology allows user to get consistent and clean cuts upon dragging the torch on metal sheet.

The heavy-duty casing of the machine ensures that it can withstand any demanding cutting and welding project without adding extra pounds to the overall weight of the machine – it’s still very light and portable. For me the deal was sealed with its pre-installed troubleshooting guide because it’s a blessing in disguise for handymen you know why? Simply, because it allows user to use colour lights to figure out the nature of any glitch that might occur during use.

Since its specifically designed for handymen and hobbyists, the setup and operation is quite simple. All you need is a 120V power source to plug it and voila! Get going!

Lastly, the 12-month warranty isn’t very impressive but the brighter side is, it comes packed with a number of accessories including cutting torch, ground clamp, 20a-15a adapter, an additional electrode and nozzle to make up for it.

Pros

• Budget-friendly and reliable.
• Light and portable.
• Built-in troubleshooting guide.
• Suitable for passionate handymen.
• Drag-cutting technology to cut metal of up to 1/4″ thickness.

Cons

• Not suitable for professional use.
• Runs only on 120v power source.

HeroCut 35i Single Phase Plasma Cutter

Go big or go home doesn’t hold ground in case of this budget-friendly plasma cutter because in return of small amount of money you get a bang for your bucks as this machine is incredibly light yet extremely powerful to meet your cutting and welding needs.

The tool needs 110V power input to run and offers 60% duty cycle in 30amps. Also, its advanced IGBT inverter technology aids in delivering clean and pristine cuts through any metal plate, provided that its thickness doesn’t exceed 4-8mm. This makes it an ideal choice for domestic use. Moreover, instead of pilot-arc this one offers High Frequency Arc for easy starting.

It’s cheap but that doesn’t make it trash which is evident from advance fan cooling feature that regulates body heat dissipation, enhancing unit’s lifespan. Besides, the length of torch cable, that comes with other essential accessories, isn’t the most ideal but that’s a small sacrifice as the overall quality and performance of this gem isn’t lesser than any premium-quality plasma cutter.

Pros

• Low-priced.
• Sturdy and powerful machine in an incredibly lightweight design.
• Advanced IGBT inverter technology for sharp and clean cuts.
• Cuts through metal with 4-8mm thickness.
• Easy operation.

Cons

Runs only on 110V power input.

Not suitable for professional and heavy-duty application.

• Shorter torch cable.